Well I got it all glued in supported side to side and top to bottom, and still haven't cut it.
I had an EAA tec counselor Herb visit and check the project and he cautioned against cutting the upper longeron for the door.
Herb is a structural engineer and carpenter he suggested against it and that was enough for me. So its frame, supported, glued in and solid so now I am not going to cut it.
No sense going against good advice especially when it confirms my own concerns.
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